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Evocon https://evocon.com Digitalize production. Elevate efficiency. Thu, 19 Sep 2024 13:38:16 +0000 en hourly 1 https://wordpress.org/?v=6.6.2 How to Create and Analyze a Downtime Report https://evocon.com/articles/downtime-report/ Thu, 19 Sep 2024 12:24:09 +0000 https://evocon.com/?p=7608 In manufacturing, time and efficiency are essential. One key component of time management is understanding how long your machines are working and how long they are stopped. A downtime report is critical when examining factory data and ensuring maximum efficiency. Production downtime is any time that your machines are scheduled to work, but are stopped instead. This can be for a number of…

]]> Evocon Subprocessors https://evocon.com/articles/evocon-subprocessors/ Wed, 31 Jul 2024 12:06:45 +0000 https://evocon.com/?p=5037 To support the delivery of our Services, Evocon may engage the subprocessors with access to certain Customer Data listed in the tables below. The following list provides an overview of each sub-processors identity, location and role. We use these subprocessors for hosting and running our Services. These are third parties that store and process your data within our Service.

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]]> Machine Utilization: Everything You Need to Know https://evocon.com/articles/machine-utilization/ Tue, 23 Jul 2024 09:54:06 +0000 https://evocon.com/?p=7112 Machine utilization is a crucial performance indicator in manufacturing. This indicator is a ratio that measures the effective active time of a machine compared to the amount of time it should be working. Not measuring this variable can be a critical mistake for companies. After all, if your machines aren’t operating at their full potential, your factories are inefficient and losing money.

]]> World-Class OEE: Industry Benchmarks From More Than 50 Countries https://evocon.com/articles/world-class-oee-industry-benchmarks-from-more-than-50-countries/ Tue, 23 Jul 2024 08:25:32 +0000 https://evocon.com/?p=3973 We often hear about “world-class OEE” and how it’s something that every manufacturing organization should aim for. But the reality is that many companies would be better off focusing on improving their existing OEE score, rather than exclusively striving for that lofty world-class OEE that many dream of. With the aid of real-world industry data from more than 50 countries, we are here to…

]]> Manufacturing Cycle Time: Key Metrics and Improvement Tips https://evocon.com/articles/manufacturing-cycle-time/ Mon, 17 Jun 2024 11:01:05 +0000 https://evocon.com/?p=6632 In this article, we will explain what manufacturing cycle time is, how it differs from takt time and lead time, and how to calculate all three. We will round-up with an illustrative example of a cycle time calculation and ideas on how to improve cycle time in manufacturing. Let’s take a few minutes to really understand what cycle time is. Looking broadly: Cycle time is the time…

]]> How to Calculate OEE – Formulas & Examples https://evocon.com/articles/how-to-calculate-oee-formulas-examples/ Fri, 07 Jun 2024 11:05:47 +0000 http://evocon.local/how-to-calculate-oee-formulas-examples/ In the modern manufacturing industry, achieving maximum efficiency and productivity is crucial. Overall Equipment Effectiveness (OEE) is an essential metric that helps organizations understand and improve the performance of their production equipment. Simply put, OEE measures how effectively your manufacturing operations are utilized by analyzing three core components: Availability, Performance…

]]> 7 Best Practices to Improve OEE and Productivity https://evocon.com/articles/best-practices-to-improve-oee-productivity/ Mon, 03 Jun 2024 04:38:00 +0000 http://evocon.local/best-practices-to-improve-oee-productivity/ Our ROI calculator shows you the value of improving OEE. But exactly what should you do to improve it? Who needs to be involved? What tools and techniques should you use? In this article, we look at the seven best practices that we’ve seen our clients use to achieve higher productivity and improve OEE. Overall Equipment Effectiveness (OEE) is a measure of machine potential that brings…

]]> A Complete Guide to Manufacturing Data Collection https://evocon.com/articles/manufacturing-data-collection/ Tue, 09 Apr 2024 07:45:17 +0000 https://evocon.com/?p=6031 In today’s fast-paced manufacturing world, staying ahead means going digital. This article dives into the essentials of digitalizing the process of manufacturing data collection, from what it is and why it matters, to how you can make the most of it. Get ready to discover benefits, steps, tips and potential hurdles in our article, packed with useful information. What we mean by…

]]> Identifying Reasons for Downtime: PLCs vs. Operators https://evocon.com/articles/identifying-reasons-for-downtime-plcs-vs-operators/ Wed, 28 Feb 2024 13:03:38 +0000 https://evocon.com/?p=5859 Manufacturing companies have two options when it comes to monitoring OEE – a fully automated approach or one where operators manually add reasons for downtime into the system. While some managers believe in the former method, we spoke to Evocon’s partner and industry expert, Spiros Vamvakas, to make the case for the latter. This article explores why obtaining stop reasons from operators leads…

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]]> The Importance of Tracking Machine Availability https://evocon.com/articles/machine-availability/ Tue, 06 Feb 2024 10:43:09 +0000 https://evocon.com/?p=5725 When aiming for higher efficiency in your production processes, you need to utilize a critical metric: machine availability. In this article, we take a closer look at the importance of machine availability. We cover how it’s calculated, explore the benefits, and analyze ways to improve your availability score. We also compare it to another closely related metric: machine uptime.

]]> How to Achieve Continuous Improvement in Manufacturing https://evocon.com/articles/continuous-improvement-in-manufacturing/ Wed, 17 Jan 2024 13:29:47 +0000 https://evocon.com/?p=5621 Working in the manufacturing industry, one of your goals is to move towards a state of continuous improvement. You want to increase efficiency, reduce waste, and optimize resources. But how exactly? In this article, after learning what continuous improvement is, we explore examples and practical applications. Finally, we explain why the right environment is key.

]]> Modern Manufacturer’s OEE Implementation Guide https://evocon.com/articles/modern-manufacturers-oee-implementation-guide/ Wed, 16 Aug 2023 07:52:03 +0000 https://evocon.com/?p=5048 In the manufacturing landscape, achieving optimal efficiency through digitalization is paramount. The Overall Equipment Effectiveness (OEE) system has become a vital tool for manufacturers in this pursuit. However, the effectiveness of OEE largely depends on how it’s deployed. Transitioning from manual to automated data collection isn’t just a trend but a strategic move towards better visibility…

]]> Cost of Downtime in Manufacturing: Insights & Implications https://evocon.com/articles/cost-of-downtime-in-manufacturing-insights-implications/ Mon, 17 Jul 2023 14:33:29 +0000 https://evocon.com/?p=4989 When it comes to manufacturing, time is money. The industry is dominated by the need for efficiency, where a few minutes of production delay can have significant financial implications. This brings us to the concept of ‘downtime’—a phase of inactivity or non-production that every manufacturer dreads. But what is the cost of downtime, and how is it calculated? In this article, we’ll delve into…

]]> Measuring Inefficiency: How to Calculate Equipment Downtime https://evocon.com/articles/measuring-inefficiency-how-to-calculate-equipment-downtime/ Fri, 30 Jun 2023 15:52:23 +0000 https://evocon.com/?p=4961 Managing and reducing downtime is crucial for efficient production, especially given that unplanned downtime now costs Fortune Global 500 companies 11% of their yearly turnover, which is almost $1.5 trillion. This is up from $864 billion (8% of turnover) two years ago. In this post, we will discuss three different methods to calculate equipment downtime in manufacturing…

]]> New Machines Or Improved OEE – Which Is More Profitable? https://evocon.com/articles/new-machines-or-improved-oee-which-is-more-profitable/ Fri, 23 Jun 2023 11:39:59 +0000 https://evocon.com/?p=4919 Investments in manufacturing are multi-faceted decisions that encompass more than just buying new machines. They can also involve increasing the Overall Equipment Effectiveness (OEE) of your existing equipment. OEE is a critical metric for productivity and process efficacy, but how does it stack up against the attraction of shiny, new machinery? In one of our previous deep dives…

]]> Types of Downtime in Manufacturing: The Difference Between Planned and Unplanned https://evocon.com/articles/types-of-downtime-in-manufacturing-the-difference-between-planned-and-unplanned/ Thu, 15 Jun 2023 14:00:09 +0000 https://evocon.com/?p=4906 Efficient manufacturing operations are central to a successful production company, and downtime is the sworn enemy. In manufacturing, downtime can be broadly categorized into two types: Planned Downtime and Unplanned Downtime. Understanding these categories, their impacts, and management techniques is vital for optimizing Overall Equipment Effectiveness (OEE) and enhancing productivity.

]]> How to Reduce Machine Downtime and Maximize OEE https://evocon.com/articles/how-to-reduce-machine-downtime-and-maximize-oee/ Thu, 15 Jun 2023 09:18:34 +0000 https://evocon.com/?p=4891 Downtime in the manufacturing industry is a costly affair. By implementing strategic measures, you can not only reduce machine downtime but also elevate your Overall Equipment Effectiveness (OEE), resulting in enhanced productivity and profitability. Here’s our short guide on best practices to achieve this goal. Without reliable data, we’re only guessing about the extent and impact of…

]]> Evocon’s Dedication to Information Security: ISO 27001 Certification https://evocon.com/articles/evocons-dedication-to-information-security-iso-27001-certification/ Thu, 25 May 2023 09:51:31 +0000 https://evocon.com/?p=4846 In the current digital era, safeguarding data has become increasingly vital. Whether it’s small or medium-sized enterprises or large corporations with intricate manufacturing processes, a reliable and secure partner for production-related operations is essential. Evocon, a leading provider of Overall Equipment Efficiency (OEE) software, collaborates with clients who are industry leaders in…

]]> Exploring Hidden Factors of Downtime in Manufacturing https://evocon.com/articles/exploring-hidden-factors-of-downtime-in-manufacturing/ Wed, 03 May 2023 19:22:13 +0000 https://evocon.com/?p=4733 Companies often underestimate the cost and amount of downtime they experience, even though it greatly impacts the capacity of an entire shop floor. The accuracy of this estimation, of course, depends on the accuracy of production monitoring, but there is more to it, as our research shows: it is very important what we focus on. The focus is usually on downtime due to breakdowns and other…

]]> What Is OEE and How Does It Work? https://evocon.com/articles/what-is-oee-and-how-does-it-work/ Mon, 10 Apr 2023 10:34:00 +0000 http://evocon.local/what-is-oee-and-how-does-it-work/ OEE (Overall Equipment Effectiveness) is one of the most frequently used terms on the shop floor. But what exactly does OEE mean in manufacturing? How does it work? And what are the metrics? Two shop floor experts; Mark Wetherill, productivity manager, and Aivar Künnapuu, operations manager, also the writers of “OEE at Work” give all the answers here, from the definition of OEE to methods of…

]]> Security Overview at Evocon https://evocon.com/articles/security-overview-at-evocon/ Sat, 04 Mar 2023 07:57:00 +0000 http://evocon.local/security-overview-at-evocon/ Our team works hard to keep your production data safe, secure, and private. It is our responsibility to you, our customers, and we take it seriously. This article answers common questions regarding the security of production data at Evocon. The client is the owner of the collected production data from their production site. The only usage of data takes place when the Evocon application…

]]> The Advantages of Data Standardization in Manufacturing https://evocon.com/articles/the-advantages-of-data-standardization-in-manufacturing/ Sun, 18 Dec 2022 09:51:09 +0000 https://evocon.com/?p=4393 Faced with a growing number of challenges, from ongoing supply chain disruption and rampant inflation, to increasingly expensive and more difficult to source raw materials, most manufacturing organizations need to be more efficient, agile, and leaner than ever. One of the ways in which manufacturers can drive tangible efficiency gains is by closely tracking production losses and accurately…

]]> OEE as a Financial KPI and Its Use in Product Costing https://evocon.com/articles/oee-as-a-financial-kpi-and-its-use-in-product-costing/ Tue, 29 Nov 2022 08:28:08 +0000 https://evocon.com/?p=4331 The power of OEE as a manufacturing KPI stems from its inherent structure that captures the effectiveness of a manufacturing operation from multiple different perspectives. In our articles about OEE, we’ve covered many aspects of this metric, but this time, we look at how OEE can be used as a financial KPI and how to apply it to product costing. If you’re looking for a more in-depth…

]]> Downtime Tracking and Analysis – Find Out What’s Really Happening on the Shop Floor https://evocon.com/articles/downtime-tracking-and-analysis/ Wed, 05 Oct 2022 08:00:05 +0000 https://evocon.com/?p=4052 The complexity of a busy factory shop floor is rather fascinating. It is a system of multiple moving parts, both human and machine, that is expected to turn material into products efficiently, with no trouble and zero incidents. We all know that humans aren’t perfect, but machines aren’t, either. Because of these imperfections and other factors, such as varying environmental conditions or…

]]> Opportunities & Challenges of Sustainable Manufacturing https://evocon.com/articles/opportunities-challenges-of-sustainable-manufacturing/ Mon, 19 Sep 2022 06:08:43 +0000 https://evocon.com/?p=4091 Sustainability is increasingly important to our customers around the globe, so in this article, we’ll uncover what we consider a “sustainable manufacturing plant,” why companies are pursuing sustainability, and the most common challenges along the way. Moreover, the European Commission is currently working on a new proposal to make sustainable products a norm in the EU. And all companies will…

]]> 10 Examples of Green Manufacturing Processes https://evocon.com/articles/10-examples-of-green-manufacturing-practices/ Mon, 05 Sep 2022 09:36:15 +0000 https://evocon.com/?p=4022 The environmental impact of manufacturing has been on top of mind for many business leaders globally, even Bill Gates. This article aims to show examples of how you can become greener in simple, achievable ways. In one of the previous articles, we were exploring what it would take to run a genuinely sustainable manufacturing site (read it here). In short, it’s far from easy. However…

]]> The 7 Green Wastes and How To Reduce Them https://evocon.com/articles/the-7-green-wastes-and-how-to-reduce-them/ Tue, 05 Jul 2022 05:54:58 +0000 https://evocon.com/?p=3885 Green Manufacturing is a framework that has evolved from the Lean methodology and helps manufacturers on their journey to sustainable operations. This article will help you better understand how the framework is applied in real life and how it can benefit you. To learn more about the Green Manufacturing framework, visit the previous article “What Is Green Manufacturing, and Why Does It Matter?

]]> Understanding Carbon Footprint in Manufacturing https://evocon.com/articles/understanding-carbon-footprint-in-manufacturing/ Fri, 03 Jun 2022 09:52:39 +0000 https://evocon.com/?p=3492 The journey to becoming a green manufacturer isn’t possible without calculation and reduction of carbon footprint. Let’s deep dive into what carbon footprint is, why it matters, how manufacturers calculate it, and how Evocon can help on your journey to net-zero. Manufacturers are on a journey to become more sustainable. And rightly so, as the manufacturing industry is directly responsible…

]]> Combining ISO 50001 and OEE Monitoring https://evocon.com/articles/combining-iso-50001-and-oee-monitoring/ Tue, 31 May 2022 06:28:08 +0000 https://evocon.com/?p=3424 Energy and production efficiency both help manufacturers become more sustainable. In this article, we share how ISO 50001 works and why it’s worth considering merging your energy consumption data with OEE. The International Organization for Standardization, commonly known as ISO, is an independent, non-governmental organization that develops standards for companies.

]]> How Digitalization Improves Quality Control in Manufacturing https://evocon.com/articles/how-digitalization-improves-quality-control-in-manufacturing/ Mon, 30 May 2022 10:52:15 +0000 https://evocon.com/?p=3438 The automotive and aerospace industries have long been leaders in using digitalization and automation to manage and optimize manufacturing quality control. In recent years, however, other manufacturers have begun to see the value that digitization, in particular, can offer when it comes to quality control. In this article, we are going to explain why your manual quality control procedures are…

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